A Successful Case Study of Our Concrete Mixing Plant in Cambodia!

SIMAMIX HZS90 concrete batching plantis forced type high efficiency concrete production equipment. It suits for mixing dry hard, half dry hard, plastic, and other ratios of concrete with features of high production efficiency, high mixing quality, stable and reliable, long lifespan etc.

Part of SIMAMIX 90m3/h Concrete Batching Plant Features:

1) The Mixing System: the mixer is JS1500B twin shaft forced type which has high mixing evenness for concrete, short mixing time, long lifespan for wearing parts, easy operation and maintenance advantages. 4 m discharging height. Adjustable hydraulic discharging door angle. High Wear-Resistant Chromium-Manganese Alloys Plates and Blades. The main shaft driving system refers to Italian SICOMA technology. Perfect shaft end sealing system effectively prevents leakage and guarantees the continuous long running of whole mixing system.

2) Batching System: using PLD2400 batching machine. The batching aggregates can be 3-5types. 7m3 Basic Storage Bins Volume, 7.5kw Motor, Belt width of 800mm.

3) Feeding System: the feeding system is of closed belt type by continuous feeding, the angle is 17°. The belt is of china famous brand and the idler is troughed type, with belt tensioning system and cleaning system, guaranteeing the feeding efficiency and effectively longer the equipment lifespan.

4) The digital weighing system is with buffering device, auto compensation function and very high weighing accuracy. The sensors for the weighing system are of China Famous Brand with assured high weighing accuracy and stability.

5) We use the international advanced full auto control models of integration industry computer or normal full auto SIMENS PLC+PC model. It is with features of Strong Anti-Interference Ability, High Reliability And Stability, Easy Operation And Maintenance, Zero-Failure Rate.

6) All Motors, Speed Reducers, Sensors are of China Famous Brand.

7) 11 National Technical Patents Guarantee Excellent Performance.

8) Modular Design, Space-Saving Integrated Design, Easy Installation and Removal.

9) Aesthetics Designed, the Color and Painted Words can be Customerized Designed by the Buyer.

10) Low Noise and Dust for Your Environmental Protection Requirement Enough.

11) China Well-known Trademark, Brand Protected by <Paris Convention for the Protection of Industry Property>.

Application:

HZS90 concrete mixing plant can be widely used in construction projects like buildings, roads, bridges, high way roads, municipal projects，docks, airport, water projects, hydropower station,etc. They can also be used in precast concrete unit factories and used as commercial ready-mixed concrete batching plant to sell high quality concrete to different buyers.

OUR TWO PROMISES:

1)All our equipments is strictly designed and manufactured as per China National Standard Requirement, and high guaranteed on terms of advanced technology, deep technology maturity and promised output capacity.

2) We provide turn-key project solution with all needed equipment and parts (cables and wires are all included). We solemnly promise that, apart from the power and materials, the buyers needs no extra investment for any other parts to run our plant.

By the time you are paying attention to us, our construction equipments are being delivered /distributed to the world everyday - it’ll be such a great honor if you can join usweb: www.smachine1983.com Email: market@smachine1983.com

Please receive the concrete mixing plant installation instructions

1. Installat
ion

Installation site should be plain and well-grounded. The pithead should be higher than ground to prevent the water inflow.

Lift the mixer with lifting device and install four supporting legs connecting angle inclined strut ladder and the downward track. Then place the mixer in the appropriate place of the pit.

2. Inspection and preparation before test

Check if the connection of the motor and electric element is steady. 

Check connecting bolts between two parts(especially the moving parts) and ensure they are firm. If not tight them up in time. 

Check if there are sundries stuck in mixing canister and track rack.

3. No-load test

Start mixing motor. At the same time the running direction of two mixing shafts should be same with indicating direction of the signs . If there is any difference change the power connection.

4. Over-load test

Shut down the discharge door and lift the hopper after feeding. Insure that the hopper can run steadily and stop on the track freely. If there is slipping you should put the hopper into the pit bottom then adjust the big nut in brake motor.

Attention：

1. Focus on the maintenance of quick-wear parts and reserve appropriate spare parts.

2. When the machine is on maintenance adjustment or cleaning cut off the total power switch and hang a warning sign.

3. Contact with local power supply departments and require them to supply reliable electric power . 

4. There must be an experienced electrician who is responsible for the daily maintenance of electrical equipment specially.

5. If the plant installed is taller than the surrounding buildings or equipment the lightning protection facilities should be collocated.

6. All the safety signs shall be inspected at least once every six months. If there is any damage deformation color fading etc. the signs should be repaired or replaced in time.

By the time you are paying attention to us, our construction equipments are being delivered /distributed to the world everyday - it’ll be such a great honor if you can join usweb: www.smachine1983.com Email: market@smachine1983.com

Can a container hold mobile mixing plant？

YES!

The whole SIMAMIX mixing plant is easy to move, the distance between the front and rear during the transportation is very short, safe and fast. It is only 17.92 meters.  

For the design of export products, the whole mixing plant customized by factory such as YHZS25, YHZS35 and YHZS50, each mixing plant can be fully loaded in a 40HQ container, and it greatly saves transportation cost for the customers.  

The operation of the whole mixing plant requires only one skilled worker. It takes 7 days to complete the operating training.

The biggest advantage of mobile mixing plant is that it move easily. It takes 8 hours to complete the movement from A to B and installation. It does not need to lay the foundation and do pre-embedding.

The whole design of the mobile mixing plant satisfies the demands of the market. It receives very large response in the Philippines and meets the requirements of the work site with small 

By the time you are paying attention to us, our construction equipments are being delivered /distributed to the world everyday - it’ll be such a great honor if you can join usweb: www.smachine1983.com Email: market@smachine1983.com

Why would our clients choose SIMAMIX sheet cement storage silos?

SIMAMIX sheet cement storage silo is a kind of closed huge column-shape tank storing bulk materials. The sheet cement storage silo is suitable for storing bulk materials such as grains, cement, powder and fly-ash. Material level system is installed in the silo, which can show the position and quantity of the materials. The arch-breaking equipment can clear up hard materials from long time sediment. The materials can be sent to all the positions with the combination of sheet cement storage silo and screw conveyor pump. Easy installation with its characteristics of safety and reliability make it an ideal cement bin for the concrete mixing plant. 30T, 50T, 80, 100T, 150T, 200T detachable and whole piece sheet cement storage silos can be chosen according to clients' requirements.

By the time you are paying attention to us, our construction equipments are being delivered /distributed to the world everyday - it’ll be such a great honor if you can join usweb: www.smachine1983.com Email: market@smachine1983.com

How to Maintain and Repair Your Concrete Mixing Plant: A Comprehensive Guide

Are you the owner of a concrete mixing plant and struggling to maintain its performance? If so, you’re not alone. Concrete mixing plants are crucial in the construction industry and require regular maintenance and repairs to ensure their longevity and efficiency. In this comprehensive guide, we’ll cover everything you need to know to maintain and repair your concrete mixing plant. From identifying common problems to providing step-by-step solutions, we’ve got you covered.

Regular Maintenance

Maintaining your concrete mixing plant is essential to ensure its long-term performance. Regular maintenance not only extends the lifespan of the plant but also ensures that it runs efficiently. Here are some of the key maintenance tasks that you should perform:

Cleaning

Cleaning your concrete mixing plant is one of the simplest and most important maintenance tasks. Regular cleaning removes dirt, debris, and other contaminants that can interfere with the plant’s performance. Use a high-pressure washer to clean the inside and outside of the plant thoroughly. Make sure to remove any buildup of concrete or cement that can clog the plant.

Lubrication

Lubricating the plant’s moving parts is crucial to prevent wear and tear. Regularly lubricate the plant’s bearings, chains, and other moving parts to ensure smooth operation. Be sure to use the right lubricant for each part and follow the manufacturer’s recommendations.

Inspecting

Inspecting the plant regularly helps identify any potential problems before they become major issues. Check for cracks or damage to the plant’s structure, and inspect the belts, gears, and other mechanical parts for signs of wear and tear. Additionally, make sure to inspect the plant’s electrical wiring and connections for any loose or damaged wires.

Common Problems and Solutions

Even with regular maintenance, concrete mixing plants can still encounter problems. Here are some of the most common problems and their solutions:

Improper Mixing

Improper mixing is a common problem that can result in weaker concrete. To address this issue, check the plant’s mixing blades to make sure they are properly aligned and not worn out. Additionally, ensure that the materials are being added in the correct proportions and that the water content is correct.

Clogged Pipes

Clogged pipes can cause the concrete to back up and damage the plant. To fix this issue, use a high-pressure washer to clear out any buildup of concrete or cement. If the pipes are severely clogged, you may need to disassemble them and clean them manually.

Inconsistent Quality

Inconsistent quality can occur if the mixing plant is not properly calibrated. Check the plant’s settings to ensure that the mixing time, speed, and other variables are set correctly. Additionally, make sure that the materials being used are of consistent quality.

Repairs

In addition to regular maintenance, concrete mixing plants may also require repairs from time to time. Here are some of the most common repairs that you may need to perform:

Replacing Parts

Over time, the plant’s components may wear out and need to be replaced. This can include parts such as the mixing blades, conveyor belts, and bearings. Be sure to use the right replacement parts for your specific plant model.

Fixing Leaks

Leaks can occur in the plant’s pipes, valves, or other components. To fix a leak, first, identify its location, then shut off the plant and release any pressure. Depending on the severity of the leak, you may need to replace a component or simply tighten a loose connection.

Repairing Electrical Components

Electrical problems can cause the plant to malfunction or even shut down completely. If you notice any electrical issues, such as flickering lights or a loss of power, check the wiring and connections for any damage or loose connections. If you’re not familiar with electrical repairs, it’s best to hire a professional electrician to handle the repairs.

Training and Education

One of the most important aspects of maintaining a concrete mixing plant is ensuring that the operators are properly trained and educated. Proper training can prevent accidents and ensure that the plant is running efficiently. Here are some of the key training topics to cover:

Plant Operation

Operators should be trained on the proper operation of the plant, including how to start and stop it, adjust the mixing settings, and handle any issues that arise.

Maintenance and Repairs

Operators should also be trained on the proper maintenance and repair procedures, including how to perform regular inspections, clean the plant, lubricate the moving parts, and replace worn-out components.

Safety Procedures

Safety should always be a top priority when working with a concrete mixing plant. Operators should be trained on the proper safety procedures, including how to handle hazardous materials, wear protective gear, and respond to emergencies.

The How Concrete Mixing Plants are Revolutionizing the Construction Industry

Concrete mixing plants are revolutionizing the construction industry by making the process of mixing and pouring concrete faster, more efficient, and more precise. Here are some of the ways that concrete mixing plants are changing the game:

Increased Efficiency

Concrete mixing plants are much more efficient than traditional methods of mixing concrete. They can mix large quantities of concrete in a short amount of time, which saves time and labor costs.

Improved Quality

Concrete mixing plants can mix concrete with greater precision, which leads to a higher quality end product. Additionally, the plants can ensure that the concrete is mixed uniformly, which reduces the risk of weak spots or other issues.

Less Waste

Because concrete mixing plants can mix concrete to exact specifications, there is less waste and excess material. This not only saves money but also reduces the environmental impact of construction projects. In conclusion, maintaining and repairing a concrete mixing plant is crucial to ensuring its longevity and efficiency. Regular maintenance tasks like cleaning, lubrication, and inspection, can prevent major problems from occurring, while identifying and addressing common problems like improper mixing or clogged pipes can prevent downtime and delays. Proper training and education for operators can ensure that the plant is operated safely and efficiently, and taking advantage of the efficiency, quality, and waste-reducing benefits of concrete mixing plants can help construction projects run more smoothly and sustainably. Concrete mixing plants are revolutionizing the construction industry, and with proper maintenance and repairs, they can continue to do so for years to come.

The Role of Automation in Modern Concrete Batching Plants

Introduction

In the construction industry, concrete is the most widely used building material, and the quality of concrete is crucial to the success and durability of a construction project. The use of automation in modern concrete batching plants has transformed the process of producing high-quality concrete. This article will explore the role of automation in modern concrete batching plants and how it is revolutionizing the construction industry.

Improved Efficiency and Accuracy

The automation of concrete batching plants has significantly improved the efficiency and accuracy of the mixing process. The automated process is faster and more precise than manual mixing, resulting in a higher quality of concrete. The use of automation has also made it possible to produce large quantities of concrete within a short time, reducing downtime and increasing productivity.

Improved Safety and Flexibility

The automation of concrete batching plants has improved the safety of workers by reducing the need for manual labor, thus minimizing the risk of injuries. Moreover, the use of automation has improved the flexibility of concrete batching plants, making it possible to customize the process to meet specific project requirements. The software used in the automation process can be easily reprogrammed to produce different types of concrete, depending on the project specifications.

Improved Quality and Cost Savings

The automation of concrete batching plants has improved the accuracy of the mixing process, ensuring that the concrete produced meets the required specifications. The software accurately calculates the required quantities of materials and ensures that they are mixed in the right proportion. This has eliminated the problem of human errors that were common in manual mixing, resulting in a higher quality of concrete. The automation of concrete batching plants has also resulted in significant cost savings. The precise measurement of materials reduces wastage, which translates to lower material costs. The increased efficiency of the automated process also reduces maintenance costs, as there is less wear and tear on the machines. Furthermore, the automation process reduces the need for manual labor, resulting in lower labor costs.

The Revolutionizing of the Construction Industry

The use of automation in concrete batching plants has transformed the construction industry, making it possible to complete projects within shorter timelines and at lower costs. The increased efficiency and accuracy of the process have resulted in a higher quality of concrete, making it possible to construct more durable and long-lasting structures. This has made the automation of concrete batching plants a crucial component of modern construction projects.

Conclusion

In conclusion, the automation of concrete batching plants has revolutionized the construction industry by improving the accuracy, efficiency, and safety of the mixing process. The increased flexibility of automated plants has made it possible to produce various types of concrete, depending on project specifications. The cost savings resulting from the automation process have made construction projects more affordable, resulting in the construction of more durable and long-lasting structures. The role of automation in modern concrete batching plants is, therefore, critical to the continued growth and success of the construction industry.

Let's visit the production base of the cement silo together

SIMAMIX cement silo, also named cement storage silo, cement steel silo, have three common silo types : welded silo, bolted silo and spiral silo for clients’ choosing. Cement silo system includes cement storage silo and other auxiliary equipment, constructed for cement storage and transportation, widely used in cement production plants, concrete batching plant, cement transit center.

For the cement storage silo have a special requirement of high strictness on sealing, so usually the silo system solution for the cement plant used welded silo or spiral silo                                               

As a professional cement silo manufacturer, SIMAMIX can help clients select the most suitable and economical steel storage silo according to their requirements. Our salesmen and engineers can provide in-time reply, professional silo knowledge and customized service to clients for their needs of cement silo construction, silo design, silo capacity and silo type, etc.

Storage Material: Cement, Clinker, Fly Ash, Slag Powder, etc.

Storage Capacity:200 - 100000 Tons

Silo Diameter: ≤80m

Application: Cement Plant, Cement Transit Center, Concrete Batching Plant, etc.

Silo Type: Welded Steel Silo, Bolted Steel Silo, Spiral Sealing Steel Silo

Cement Silo System: Silo Feeding System, Pneumatic Feeding, Silo Aeration System, Silo Discharging System, Silo Aeration System, Bulk Truck Loading System, Dust Collector System, Bag Packing System

As a silo project company with 20+ years, SIMAMIX provides customized and EPC services according to different functional needs, site and climate conditions and investment plans of each client's project.

If you are interested in our cement silo system or would like to know specific quote or details, please web: www.smachine1983.com Email: market@smachine1983.com

Do you know what to pay attention to when installing the cement screw?

Here are or 5 top tips for installing concrete screws

1. Anchors always require a drilled hole. Even though concrete screws have a thread, for safe installation they should always be screwed into a drilled hole.

2. Do not anchor into a bad hole. The drill hole should be created according to the specifications in the ETA. For example, it must be:concrete screw installation

perpendicular to the surface

the correct diameter and depth

avoiding any reinforcement

spaced correctly

3. Always clean the hole. This is the most common step to be skipped, but it is important to ensure the drill hole is cleaned of dust debris before inserting the screw anchor. If drill dust remains, you risk being unable to insert the anchor fully into the hole and subsequently causing it to break.

4. Use tools with an appropriate amount of torque and do not overtighten the screws. The ETA will give you specific torque values to guarantee the performance of the screw anchor. If you overtighten the screw or use a tool which is too powerful, you risk breaking the concrete screw.

5. Always take time to plan the installation. Take time to read the ETA installation instructions and brief your team to ensure the concrete bolts or anchors are installed safely and according to the guidelines.

How can SIMAMIX help

SIMAMIX offers a range of high performance ETA approved concrete screw anchors. Alongside our high quality anchors we provide onsite support such as anchor pull tests as well as technical advice to help you with your anchor selection.

web: www.smachine1983.com Email: market@smachine1983.com

What is the safety precaution for batching plant?

Precautions for Using Concrete Mixing Plant

👉- 1 -The concrete mixer should be installed on a solid and level ground to prevent dumping due to ground subsidence.

👉- 2 -Before operation, check the machine systems according to the procedures of cleaning, tightening, lubricating, adjusting, and anti-corrosion, and make them meet the requirements; hidden accidents must be eliminated in time.

👉-3-Electricity-driven concrete mixers and power distribution equipment should be equipped with appropriate fuses and grounding devices to ensure the safety of the electrical system.

👉-4-During the operation of the concrete mixer, please do not let the sand and gravel fall into the running part of the machine to avoid the parts being jammed and damaged.

👉-5-After the hopper is raised, no one can pass or stay under the hopper. If it is necessary to perform maintenance under the hopper, shut down the power supply and hang the hopper with a safety chain before proceeding. The hopper should be lowered slowly to avoid falling too fast, damaging parts or malfunctioning.

👉-6-It is not allowed to stop for no reason before discharging, let alone start after feeding, and the feeding amount cannot exceed the specified capacity.

👉-7-Before the hopper is stopped, no feed is allowed.

👉- 8 -The concrete mixer body must be installed stably and firmly. Before work, check whether the clutch and brake are flexible and reliable, whether the wire rope is broken or damaged, whether the protective device is complete and reliable, and conduct a trial operation; for example, the mixer drum rotates smoothly, does not jump, does not deviate, the hopper up and down and the discharge door rotate flexibly, The cam mechanism under the hopper is normal before it can work. Overload use is prohibited; hands or other objects are prohibited to reach into the mixing drum to fiddle, clean and repair while the machine is in operation.

👉- 9 -When the concrete mixer is in full-load operation, there is a sudden power failure or failure, the manpower should be used to clear the material in the mixing drum, and then inspect or repair it. It is not allowed to start the concrete mixer at full load to prevent excessive current from damaging the motor when starting.

👉-10-If the operator must enter the mixing drum for cleaning or maintenance, the power supply should be strictly controlled to prevent accidents.

👉-11-After the mixing work is over, the concrete mixer should be cleaned in time to prevent the concrete from agglomerating. When cleaning, protect electrical equipment from moisture. The cleaning work must be carried out after the power is off to prevent electric shock.

 💙web: www.smachine1983.com Email: market@smachine1983.com

how do you maintain a concrete batching plant?

CONCRETE BATCH PLANT MAINTENANCE AND LUBRICATION SCHEDULE 

ALWAYS USE LOCKOUT-TAGOUT PROCEDURES. PLEASE REVIEW ALL RECOMMENDED  SAFETY PROCEDURES BEFORE WORKING ON YOUR PLANT.

DAILY ROUTINE

Listen for air leaks. Loss of air pressure can reduce the accuracy of your batching.

Plant air regulator should be set at 95 - 105 PSI.  Anything needed higher is typically caused by a failing solenoid, air ram, or gate.

Listen for your Dust Collectors pulsing cycle.  Cartridges need to be pulsed clean with 95 PSI air.

Visually look for excessive wear or changes in your batch plant.

Look for oil residual on the exhaust of all of your plant solenoids; no need to waste oil, but you need to have oil travel through-out your pnuematics and discharge out the exhaust port.

Drain all air tanks, manifolds and water traps.

Check oil level in all pneumatic oilers on plant, fill as needed.  Oilers have a feed adjustment on top.

Inspect all air cylinders, gates and valves.

Inspect tension on all V-drive belts.

Inspect conveyor belts for alignment and excessive wear.  A conveyor belt is aligned by using the return rollers and not the tail pulley.

Inspect all guards to assure they are in place.

Lubricate all screw conveyor reducer adaptors. (ONE PUMP ONLY)

WEEKLY ROUTINE

Lubricate all bearings (ONE PUMP ONLY). Included are head and tail pulleys on all conveyors, snubber roller on loading conveyor, head and tail bearings on cement feeder screws, wheel bearing supports on turn head, etc.

Lubricate all aggregate gate pivot points.

Blow clean or replace all air filters on aeration blowers.

Inspect and tighten all bolts and bearing set screws.

Inspect and/or adjust all belt wipers.

Lubricate packing at the ends of the cement feeder screws with oil.

Inspect all decals.

Remove build up from plant structure, charging hoods and hoppers.

Check the Silo Pop-off or relief valve on top of the silo is operational.

MONTHLY ROUTINE

Inspect oil level in all gear reducers.

Adjust or replace skirt-boards and conveyor seals as needed.

Adjust and tighten conveyor belts as needed.

Check operation of silo filter vents and dust collector cleaning systems.

Check operation of storage bins level indicators, light bars and pinch valve systems.

SEMI-ANNUALLY

Change oil in all conveyor gear reducers.

Remove bags in silo filter vent and dust collector and blow clean or replace.

Tighten or replace all V-belts as needed.

Inspect scale accuracy.

Inspect water meter accuracy.

Inspect hanger bearings in feeder screws and replace as needed.

Inspect and/or replace bin aeration pads and blower.

Clean dust vent filters and bag houses.

Check temperature of drive and bearings with a infrared heat gun. Note temperature of item for future reference.

Note magnehellic gauges readings on Central Dust collector.

Turn power off to plant and tighten all terminal wire connections. SHOULD BE COMPLETED BY A QUALIFIED ELECTRICIAN.

Compare amperage draw on each leg of 3 phase power. SHOULD BE COMPLETED BY A QUALIFIED ELECTRICIAN.

TO REDUCE YOUR MAINTENANCE TIME – KEEP YOUR PLANT CLEAN.

 web: www.smachine1983.com Email: market@smachine1983.com